Custom Plunger Pump

Why Choose Custom Plunger Pump

1. Tailored to specific needs: Every industry has unique requirements. We can design and make custom piston pumps based on specific working conditions. This ensures the pumps work at their best. For instance, when dealing with thick liquids, corrosive chemicals, or materials with solids, custom pumps offer better solutions.
2. Boost efficiency: We can optimize custom piston pumps to match a system’s exact needs. This improves the pump’s efficiency and performance. We adjust the flow rate, pressure, and energy use so the pump excels in its specific job.
3. Lengthen equipment lifespan: By choosing the right materials and designs for specific uses, custom piston pumps can last much longer. Using wear-resistant materials and special coatings cuts down on wear and corrosion, extending the pump’s life.
4. Lower maintenance costs: We design custom piston pumps to be easy to maintain and replace parts, saving on maintenance costs. Optimizing the design reduces the number of parts that wear out and how often we need to replace them, slashing long – term maintenance expenses.
5. Enhance safety: Custom piston pumps can have built-in safety features like overpressure protection, temperature monitoring, and automatic alarms. This keeps the pumps running safely in all kinds of working conditions, especially when handling dangerous chemicals or high – pressure systems.
6. Fit special environments: Some workplaces have tough conditions, like high heat, high pressure, or extreme corrosion. We design and build custom piston pumps to handle these special requirements, ensuring they work reliably in harsh environments.

Features and Innovative Advantages of Jingjin Custom Plunger Pump

1. Wear Resistance
   We make the plunger from alumina ceramic and fire it to a hardness above HRC8.5, with a surface roughness of 0.4μm. After fine grinding, it shows outstanding wear resistance. When handling materials with sand or solid particles, it works well because there’s no shear movement between the plunger and the material being conveyed.
2. Strong Self – Absorption Ability
   The plunger works in a vacuum mode and can self – prime materials from 4 to 8 meters. The suction range may change depending on the material’s specific gravity.
3. Compact Design
   With a built – in plunger cylinder structure, this pump is shorter than traditional vertical plunger pumps. Its integrated cooling channel stops circulating water from leaking, keeping the workplace clean.
4. Energy Efficiency
   Our pump uses a large – diameter, double – cylinder hydraulic double pump design. The system automatically adjusts the pressure based on the filter press’s working conditions, saving energy while working efficiently.
5. Intelligent Control
   The pump has features like dynamic pressure acquisition, intelligent flow control, and soft piston reversing. These features cut down on vibration and noise, making the pump run smoothly.
6. Simple Operation
   Adjusting the pressure is easy. Just tighten or loosen the pressure regulating valve. Once you set it, lock the valve, and you don’t need to adjust it again.
7. Aesthetic Design
   We use sandblasting and spray painting on the pump body. These processes relieve stress, help the anticorrosive paint stick better, and make the pump look good.
8. Safety and Reliability
   The pump has a safety pressure sensor, a temperature overheat protection sensor, and an action timeout alarm. These ensure the pump operates safely.
9. Top – Brand Electrical Components
   The low – voltage appliances in the cabinet come from Schneider, and the PLC is from Siemens. This ensures high – quality and reliable performance.
10. Versatile Control Options
    You can control the pump both remotely and locally. For local control, use the piston pump’s control cabinet. For remote control, connect it to the filter press’s control cabinet or upper computer via hard wiring, MODBUS, or Ethernet. Then you can start the pump and monitor its running state from a distance.
11. High Rated Pressure
    The feed pressure ranges from 0 to 2.0 MPa (specify if you need 2.0 MPa to 3.5 MPa), and the rated water pressure can reach up to 1.8 MPa.
12. Perfect Match for Filter Press Feeding Process
    • Initial Feeding Stage: When the filter press chamber is empty, we run both large and small displacement hydraulic pumps at the same time to fill it quickly with maximum flow.
    • Pressure Filtration Stage: As the filter press fills and the pressure goes up, the piston pump adjusts the pressure. It switches to the large displacement hydraulic pump and stops the small one.
    • Pressure Holding Filtration Stage: When the feed pressure reaches the highest set point, the pump switches to the small displacement hydraulic pump. This saves energy while maintaining the required pressure.
13. Low Maintenance Cost
    The main parts that wear out are the valve plate and plunger seal. Replace them every 6 months if you’re using ceramic mud, and every 12 months for municipal sludge.
14. Long Service Life
    We design the pump to last at least 15 years.
15. Customized Production
    We configure and customize products flexibly according to each user’s actual working conditions. This makes sure the products meet their specific production needs.